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  AWS C2.23M/C2.23: Specification for the Application of Thermal Spray Coatings (Metall
Posted by: poolmand - 08-27-2023, 06:53 AM - Forum: AWS - No Replies

AWS C2.23M/C2.23-2018: Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum, Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel

| Size: 4.21 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 2nd Edition, 2018| pages: 31


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AWS C2.23M/C2.23, 2nd Edition, 2018 - Specification for the Application of Thermal Spray Coatings (Metallizing) of Aluminum, Zinc, and Their Alloys and Composites for the Corrosion Protection of Steel

Included are requirements for surface preparation, coating application, repair of coating defects, measurement of coating thickness, adhesion testing of the applied coating, and application of sealers and topcoats over the thermally sprayed metal coating. Not included in this standard are requirements for design and fabrication, thermal spray equipment qualification, coating selection, and operator and inspector certification. For successful thermal spray application, the steel structure and components should be designed and fabricated in accordance with NACE SP0178.1 Additional consideration should be given to weldments and components, or structures with thermal cut edges, whose hardness may preclude adequate profile depth.

(1) American National Standards Institute (ANSI), 1819 L Street NW, Suite 600, Washington, DC, 20036.

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  AWS C2.21M/C2.21: Specification for Thermal Spray Equipment Performance Verification
Posted by: poolmand - 08-27-2023, 06:34 AM - Forum: AWS - No Replies

AWS C2.21M/C2.21-2015: Specification for Thermal Spray Equipment Performance Verification

| Size: 4.66 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 2nd Edition, 2015| pages: 38


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AWS C2.21M/C2.21, 2nd Edition, 2015 - Specification for Thermal Spray Equipment Performance Verification

This standard describes the essential elements of a procedure to verify performance of equipment and systems used for thermal spraying. These equipment and systems include the thermal spray gun, gas console, control apparatus, and feedstock supply system. Other external systems and apparatus such as a gas or fuel management system, sound abatement, dust collection, automation, fire suppression, and finishing systems are beyond the scope of this document.

This specification does not address all of the thermal spray process variations or equipment configurations. However, the principles presented may be a starting point for establishing a customized verification procedure.

It is not the intent of this standard to address process validation; to ensure a process is producing, or capable of producing, desired coatings. This specification does not address all of the essential process variables necessary for thermal spray process qualification. This specification does not address equipment design standards, provisions, requirements, codes, or regulations that may apply to the thermal spray equipment or its installation.

The standard can be applied at the time of installation and any other times or intervals the User deems appropriate to ensure the equipment is capable of operating to the manufacturer’s specifications or other specifications deemed applicable by the User.

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  AWS C2.20/C2.20M: Specificatiopn for Thermal Spraying Zinc Anodes on Steel Reinforced
Posted by: poolmand - 08-27-2023, 06:28 AM - Forum: AWS - No Replies

AWS C2.20/C2.20M-2016: Specificatiopn for Thermal Spraying Zinc Anodes on Steel Reinforced Concrete

| Size: 6.66 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 2nd Edition, 2016| pages: 48


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AWS C2.20/C2.20M, 2nd Edition, 2016 - Specificatiopn for Thermal Spraying Zinc Anodes on Steel Reinforced Concrete

This standard covers the application of zinc thermal spray coatings to steel reinforced concrete using arc and flame spray equipment. The application of the zinc on steel reinforced concrete requires an electrical connection to the steel reinforcement. Although other metals can also be applied with these methods and equipment, at this time the standard only covers zinc and zinc alloys. This standard is formatted as an industrial process instruction: job description, safety, Pass/Fail Job Reference Standard, feedstock materials, equipment, a step-by-step process instruction for surface preparation, thermal spraying, quality control (QC), and a Job Control Record.

This standard is based on the literature, equipment, process developments, and industrial practices known at the time of publication. This standard does not cover the design standards or recommended practices for cathodic protection (CP) systems. The design of a CP system for reinforced concrete structures, including the connection of the zinc coating to the steel reinforcement, should be undertaken by an experienced and qualified Corrosion Engineer. Table 1 summarizes inspection, test methods, and acceptance criteria that shall be employed.

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  AWS C2.19/C2.19M: Specification for the Application of Thermal Spray Coatings to Mac
Posted by: poolmand - 08-26-2023, 12:45 PM - Forum: AWS - No Replies

AWS C2.19/C2.19M-2013: Specification for the Application of Thermal Spray Coatings to Machine Elements for OEM and Repair

| Size: 10.05 MB| Format: PDF| Quality: Original preprint| Year: 1st Edition, 2013| pages: 70


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AWS C2.19/C2.19M, 1st Edition, 2013 - Specification for the Application of Thermal Spray Coatings to Machine Elements for OEM and Repair

This specification covers thermal spray processes for original equipment manufacturers (OEMs) and the repair of machinery components. The scope includes (1) recommended applications, (2) management and engineering requirements, (3) equipment and facility requirements, (4) feedstock materials, and (5) application processes for thermal spray coatings.

The thermal spray processes covered by this standard are combustion and high velocity oxygen fuel powder, electric arc, and plasma processes that use either powder or wire as feedstock.

Development of this standard was initiated at the request of the U.S. Navy to replace MIL-STD-1687A (SH), Thermal Spray Processes for Naval Ship Machinery Applications. It contains Annex B that the Navy may still use as their guide for surface ship applications. Annex B also lists Navy applications that are permitted and those that are prohibited, including the certification, approval requirements and protocols for handling U.S. Navy components.

Others may use this standard and annexes as a guide to establishing contract document requirements between equipment owners (purchaser) and thermal spray coating contractors where they may choose to invoke all or only a portion of this specification's requirements as fits the needs of their work.

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  AWS C2.18: Guide for the Protection of Steel with Thermal Sprayed Coatings of Aluminu
Posted by: poolmand - 08-26-2023, 12:33 PM - Forum: AWS - No Replies

AWS C2.18-1993 (R2001): Guide for the Protection of Steel with Thermal Sprayed Coatings of Aluminum and Zinc and their Alloys and Composites

| Size: 7.36 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 1993 (R2001)| pages: 43


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AWS C2.18, 1993 Edition, 1993 - Guide for the Protection of Steel with Thermal Sprayed Coatings of Aluminum and Zinc and their Alloys and Composites

This guide covers the application of thermal spray coatings (TSC) for the protection of steel with aluminum, zinc and their alloys, mixtures, and composites. This scope of this guide includes the major elements of an industrial process instruction covering job description, safety, consumable materials, surface-preparation and thermal spray equipment, quality control (QC) equipment, TSC operator training and qualification, a step-by-step surface preparation and thermal spraying application method with quality control checkpoints, maintenance and repair of thermal spray coatings, and a job control record. Nominal TSC feedstock spray rates and coverage information for a common planning base are presented for purchasers and contractors. A TSC selection guide for various service environments and the operator qualification requirements are presented in appendices. This guide is modelled on the thermal spray method of MIL-STD- 2138A(SH),Metal Sprayed Coating Systems for Corrosion Protection Aboard Naval Ships.1

1. Military specifications are available from Standardization Order Desk, 700 Robbins Avenue, Building #4, Section D, Philadelphia, PA 19111-5094.

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  AWS C2.16/C2.16M: Guide for Thermal Spray Operator Qualification Programs
Posted by: poolmand - 08-26-2023, 12:28 PM - Forum: AWS - No Replies

AWS C2.16/C2.16M-2017: Guide for Thermal Spray Operator Qualification Programs

| Size: 5.66 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 4th Edition, 2017| pages: 46


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AWS C2.16/C2.16M, 4th Edition, 2017 - Guide for Thermal Spray Operator Qualification Programs

This guide contains recommendations for establishing, conducting, and maintaining a thermal spray operator qualification program. Such programs generally include training, knowledge and skill testing, and documentation requirements. The skill tests described in this guide relate to flame spraying, arc spraying, atmospheric plasma spraying, and high velocity oxygen fuel (HVOF) spraying.

While this guide does not preclude the possibility to establish a qualification program for operators of automatic thermal spray equipment, the examples in this guide assume the objective is to qualify operators who develop process parameters, apply the thermal spray process, and evaluate the effectiveness of the coating process.

This document is not to be used as a stand-alone document for operator qualification or certification. An operator would not be “qualified in accordance with AWS C2.16/C2.16M” as this document does not address relevant acceptance standards. However, a qualification program can state that it follows the guidelines of AWS C2.16/C2.16M.

Although this guide is not written with mandatory requirements, mandatory language, such as the use of “shall,” will be found in those portions of the document where failure to follow the instructions or procedures could produce inferior, misleading, or unsafe results.

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  AWS B4.0: Standard Methods for Mechanical Testing of Welds
Posted by: poolmand - 08-26-2023, 12:22 PM - Forum: AWS - Replies (1)

AWS B4.0-2016: Standard Methods for Mechanical Testing of Welds

| Size: 2.45 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 8th Edition, 2016| pages: 184


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AWS B4.0, 8th Edition, 2016 - Standard Methods for Mechanical Testing of Welds

This specification establishes standard methods for mechanical testing of welds. The significance of each test, test apparatus, preparation of the test specimens, and the test procedure are described. Example test results sheets are provided.

It is beyond the scope of this document to define the required mechanical properties or acceptance criteria for the weld metal.

This standard makes sole use of U.S. Customary Units. Approximate mathematical equivalents in the International System of Units (SI) are provided for comparison in parentheses or in appropriate columns in tables and figures.

Safety and health issues and concerns are beyond the scope of this standard and therefore are not addressed herein.

Safety and health information is available from the following sources:

American Welding Society:

(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes

(2) AWS Safety and Health Fact Sheets

(3) Other safety and health information on the AWS website

Material or Equipment Manufacturers:

(1) Safety Data Sheets supplied by materials manufacturers

(2) Operating Manuals supplied by equipment manufacturers Applicable Regulatory Agencies

Work performed in accordance with this standard may involve the use of materials that have been deemed hazardous, and may involve operations or equipment that may cause injury or death. This standard does not purport to address all safety and health risks that may be encountered. The user of this standard should establish an appropriate safety program to address such risks as well as to meet applicable regulatory requirements. ANSI Z49.1 should be considered when developing the safety program.

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  AWS APG-DISC- POCKET GUIDE FOR VISUAL EXAMINATION OF WELDS – DISCONTINUITY CAUSES AN
Posted by: poolmand - 08-26-2023, 12:12 PM - Forum: AWS - No Replies

AWS  APG-DISC- POCKET GUIDE FOR VISUAL EXAMINATION OF WELDS – DISCONTINUITY CAUSES AND REMEDIES

| Size: 4.3 MB| Format: PDF| Quality: Scanner| Publisher: American Welding Society, Inc. (AWS) | Year: 2018| pages: 45


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Visual examination (abbreviation: VT) is the primary method for identifying welding discontinuities. It is fundamental to any effective quality control program. It is also fundamental to assuring weld repair operations are effective and comply with the approved contract documents. For convenience and brevity, all rework and repair activities in this pocket guide are called repairs. As a minimum, various steps in any repair are always examined and evaluated. Welders and inspectors, alike, will examine the repair efforts and compare them with project requirements. Even "close enough" is an evaluation. It has been proven time and time again that integrating quality control actions into fabrication and installation operations reduces labor efforts and repair costs. Early detection of welding discontinuities and other quality failures saves money and time.

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  AWS WI-2015: Welding Inspection Handbook
Posted by: poolmand - 08-26-2023, 12:06 PM - Forum: AWS - No Replies

AWS WI-2015: Welding Inspection Handbook

| Format: PDF| Publisher: American Welding Society, Inc. (AWS) | Year: 4th Edition, 2015| pages: 289 | ISBN: 0871718553


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This invaluable training reference helps inspectors, engineers, and welders evaluate the difference between discontinuities and rejectable defects. 254 pages 18 chapters, index, 108 figures, 16 tables, 6 1/2" x 9", fourth edition (2015)

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  AWS A9.2: Standard Guide for Recording Arc Weld Material Property and Nondestructive
Posted by: poolmand - 08-23-2023, 08:03 AM - Forum: AWS - No Replies

AWS A9.2-1992: Standard Guide for Recording Arc Weld Material Property and Nondestructive Examination Data in Computerized Database

| Size: 341 KB| Format: PDF| Quality: Original preprint| Publisher: American Welding Society, Inc. (AWS) | Year: 1992 Edition, 1992 (Not Active)| pages: 13


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AWS A9.2, 1992 Edition, 1992 - Standard Guide for Recording Arc Weld Material Property and Nondestructive Examination Data in Computerized Databases

Scope, Purpose and Application

Scope. This document describes the types of mechanical property and nondestructive examination data that should be entered into an arc weld database.

Purpose. This document facilitates search strategies and reliable comparisons in computerized weld databases. The preparation of a Welding Procedure Specification (WPS) is facilitated by having Procedure Qualification Record (PQR) data in convenient formats.

Application. This document is limited to arc welding as defined in ANS/AWS A3.0, Standard Welding Terms and Definitions.

Abstract

This standard guide provides a format for the fields and types of mechanical property and nondestructive examination data that should be entered into a weld property database.

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